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| No. | Equipment | Set | Description | |
| 1 | Automatic Thin-blade NC Slitter | 1 |
Servo controlled constant-tension synchronized conveying, Optional auto trim waste cutting, Optional auto paper alignment. |
|
| 2 | Automatic Spiral-knife NC Cutoff | 1 |
Servo controlled precision cutting, Servo controller paper feed-in & feed-out, Optional auto color-mark tracking cut. |
|
| 3 | Automatic Basket Down Stacker | 1 |
Servo controlled board shingle, Accurate board count, Auto change pile, change order, Neat stacking, Auto transverse expulsion, Rear-stopper auto adjust. |
|
| Effective width | 1800、2200、2500mm | Slitter positioning | ±0.5mm |
| Max. speed | 200m/min | Cutting length | 350~1700mm |
| Slitter config. | 5、6、7 | Cutting precision | ±1mm |
| Min. Slitter-spacing | 160mm | Stack height | 250mm |
| Order change time | 1s | Stack length | 1700mm |
|
NO. |
Model-Width-Speed-Slitter-Length-Height |
Dimensions L x W x H (mm) |
Weight (Ton) |
Power (KW) |
|
1 |
KTDW-QZD-1800-200-5-1700-250 |
10000x6700x2200 |
21 |
46 |
|
2 |
KTDW-QZD-2200-200-6-1700-250 |
10000x8100x2200 |
24 |
57 |
|
3 |
KTDW-QZD-2500-200-7-1700-250 |
10000x8400x2200 |
27 |
68 |
Automatic Thin-blade NC Slitter
◆ Servo controlled constant-tension conveying of board, conveying speed synchronized with Single-facer speed.
◆ Alloyed steel thin-blades, Auto sharpening & lubrication, long-lasting blades, high-quality slitting.
◆ Individual servo motor & controller on each Slitter sets, quick and accurate order change.
◆ Slitters are AC servo controlled, speed synchronizes with board speed.
◆ Standard trim suction-inlet, Auto positioning according to border blade.
◆ Individual sealed electrical cabinet, equipped with Industrial air-conditioner,Dust-free, constant temperature and humidity ensures longer life-span of electrical components.
◆ Standard 10″touch-screen monitor, easy to operate.
◆ Standard communication interface, easy to link with Management system.
◆ Optional auto trim waste cutting, auto cut the trim waste during order change.
◆ Optional auto paper alignment, auto track the paper edge & align the paper from deviation.
◆ Optional trim suction system, auto suction & shatter the trim waste and convey to the packaging machine.
◆ Designed and manufactured according to CE standards.
|
Servo controlled constant-tension synchronized conveying |
Alloyed steel thin-blades, Servo controlled positioning |
Auto positioning of Trim suction-inletaccording to border blade Auto cut trim, auto suction |
Automatic Spiral-knife NC Cutoff
◆ Frame-structure, Module-design, precision machining, precision assembly ensures long-term stable performance.
◆ Alloyed steel seamless tube, spiral-knife shaft with precision needle bearings, precision machining, dynamic balancing, ensures high rigidity, low inertia.
◆ Alloyed steel precision spiral-gear, Alloyed steel saw-teeth spiral-knife cutoff, ensures stable, neat, accurate cut.
◆ Permanent magnet synchronous AC servo motor compatible with AC servo controller, ensures high efficiency, accurate cut.
◆ AC servo motor & controller ensures stable & smooth feed-in & feed-out conveying.
◆ Twin clapping belts applied at feed-out side, servo controlled adjustment for the clearance between uppper& lower belts.
◆ Auto order change, auto order insert, auto cut order change waste.
◆ Standard spray lubrication system, ensures effective lubrication & heat radiation on gears & bearings.
◆ Standard energy storage capacitors, reactance, ensures stable operation and power saving.
◆ Designed and manufactured according to CE standards.
Automatic Basket Down Stacker
◆Four conveyor belt sections, Down-stacking, Accurate board count, Auto pile change/order change, neat stacking.
◆Vacuum system on the first belt section, controls neat shingle and stable convey of boards.
◆Boards smooth shingle on second belt section, convey speed auto adjusts during order/ pile change.
◆Twin clapping conveying belts on third belt section, the upper belt auto lifting.
◆AC servo motor & controller controls stable conveying, synchronizes conveying speed with production line speed.
◆Accurate counting, auto, quick & accurate pile/ order change.
◆AC servo controlled Auto flappers tidies and prevents curl on each board.
◆AC servo controlled Rear stopper, quick and accurate positioning during order change.
◆AC servo controlled smooth transverse expulsion when reaches stack height.
◆Standard foldable aluminum alloyed rollers, smooth on board surface, easy flip & re-pile.
◆Individual sealed electrical cabinet, equipped with Industrial air-conditioner,Dust-free, constant temperature and humidity ensures longer life-span of electrical components.
◆Standard 10” touch-screen monitor, easy to operate.
◆Standard communication interface, easy to link with Management system.
◆Designed and manufactured according to CE standards.
Component list
AUTOMATIC THIN-BLADE NC SLITTER
|
Mechanical Parts |
Brands/ Specifications |
|
Beam, base frame: High-strengthened rail steel |
Alloyed steel |
|
Thin-blade: Tungsten steel |
Alloyed steel |
|
Slitter main transmission: Precision spline shaft & hub |
Alloyed steel |
|
Slitter positioning: Precision rack & pinion |
Alloyed steel |
|
Slitter positioning: Precision linear guide & runner block |
SBC (Korea) |
|
High-strengthened timing belt |
GATES (America) |
|
High-strengthened conveyor belt |
HONGSBELT (Germany) |
|
Main transmission bearings |
NSK (Japan) |
|
Pneumatic cylinder, electromagnetic valve, pressure valve, etc |
MINDMAN (Taiwan) |
|
Electrical Control System |
Brands/ Specifications |
|
Slitter positioning: AC servo motor |
KINCO (Germany) |
|
Slitter positioning: AC servo controller |
KINCO (Germany) |
|
Auto alignment: AC servo motor |
KINCO (Germany) |
|
Auto alignment: AC servo controller |
KINCO (Germany) |
|
Slitter: AC servo motor |
Realland (China) |
|
Slitter: AC servo controller |
Schneider (France) |
|
Trim suction-inlet positioning: AC servo motor |
KINCO (Germany) |
|
Trim suction-inlet positioning: AC servo controller |
KINCO (Germany) |
|
Conveyor belt: AC servo motor |
KINCO (Germany) |
|
Conveyor belt: AC servo controller |
KINCO (Germany) |
|
Operator console: Color touch-screen |
Schneider (France) |
|
PLC |
Schneider (France) |
|
Detection control: Proximity switch, encoders, etc |
SICK (Germany) |
|
Low voltage apparatus: AC contactors, air switch, switch button, etc |
Schneider (France) |
AUTOMATIC SPIRAL-KNIFE NC CUTOFF
|
Mechanical Parts |
Brands/ Specifications |
|
Body & base: Frame-structure, module-design |
Alloyed steel |
|
Spiral-knife shaft & spiral-gears: Precision machining, dynamic balancing |
Alloyed steel |
|
Saw-teeth spiral-knife |
Alloyed stee(Taiwan) |
|
Main transmission bearings |
NSK (Japan) |
|
Electrical Control System |
Brands/ Specifications |
|
Cutoff: Permanent magnet synchronous AC servo motor |
Phase (Italy) |
|
Cutoff: AC servo controller |
Baumueller (Germany) |
|
Energy storage capacitor |
EPCOS (Germany) |
|
PLC |
Schneider (France) |
|
Detection control: Proximity switch, encoders, etc |
SICK (Germany) |
|
Low voltage apparatus: AC contactors, air switch, switch button, etc |
Schneider (France) |
AUTOMATIC BASKET DOWN STACKER
|
Mechanical Parts |
Brands/ Specifications |
|
Beams & pillars: Sand-blasting, powder-coating surface treatment |
High-quality I-steel, U-steel |
|
Conveyor rollers: Precision machining, dynamic balancing, hard chrome plating |
High-quality seamless steel tube |
|
High-strengthened timing belt |
GATES (America) |
|
High-strengthened conveyor belt |
HONGSBELT (Germany) |
|
Pneumatic cylinder, electromagnetic valve, pressure valve, etc |
MINDMAN (Taiwan) |
|
Electrical Control System |
Brands/ Specifications |
|
Conveyor belt: AC servo motor |
KINCO (Germany) |
|
Conveyor belt: AC servo controller |
KINCO (Germany) |
|
Twin conveyor belts gap adjust: AC servo motor |
KINCO (Germany) |
|
Twin conveyor belts gap adjust: AC servo controller |
KINCO (Germany) |
|
Down-stacking platform: AC servo motor |
Realland (China) |
|
Down-stacking platform: AC servo controller |
Schneider (France) |
|
Rear-stopper positioning: AC servo motor |
KINCO (Germany) |
|
Rear-stopper positioning: AC servo controller |
KINCO (Germany) |
|
Auto flappers: AC servo motor |
KINCO (Germany) |
|
Auto flappers: AC servo controller |
KINCO (Germany) |
|
Transverse expulsion: AC servo motor |
KINCO (Germany) |
|
Transverse expulsion: AC servo controller |
KINCO (Germany) |
|
Operator console: Color touch-screen |
Schneider (France) |
|
PLC |
Schneider (France) |
|
Detection control: Proximity switch, photoelectric switch, encoders, etc |
SICK (Germany) |
|
Low voltage apparatus: AC contactors, air switch, switch button, etc |
Schneider (France) |
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Tel : 0086-532-8897 7898
Fax : 0086-532-8897 7899
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Headquarter : Room1707, Plage Mansion Bld. 2, Shenzhen Road No.230, Laoshan District, 266101 Qingdao China
Production base : Lingang Industrial Park, Qingdao China
Contact Us
Tel : 0086-532-8897 7284
Fax : 0086-532-8897 7899
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Headquarter : Room1707, Plage Mansion Bld. 2, Shenzhen Road No.230, Laoshan District, 266101 Qingdao China
Production base : Lingang Industrial Park, Qingdao China
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